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PRCI PR-240-9416
- Development and Testing of an Advanced Technology Vibration Transmission
- Report / Survey by Pipeline Research Council International, 07/01/1996
- Publisher: PRCI
$25.00$49.00
L51755e
FFPI Industries, Inc. (FIBER Fabry-Perot Interferometer)
Need: Fiber optic sensors have been under development in industrial and government laboratories around the world for over a decade. The commercial market for fiber sensors for measuring parameters such as temperature, displacement, and liquid level is now estimated to exceed $100 M/year. Aside from the commercial interest, the U. S. Department of Defense has vigorously pursued the development of fiber gyroscopes and hydrophones. In spite of the high level of research and development activity, however, until recently fiber sensors had not been successfully applied in high-temperature engine environments.
Result: The goal of Project PR-240-9416 is to develop and test high-temperature fiber optic sensors and show that they are suitable for monitoring vibration and other instabilities in gas turbine engines. The underlying technology developed during the course of PRCI projects PR- 219-9120 and PR-219-9225 during 1991-94 serves as the foundation for PR-240-9416. Transducers with the fiber optic Fabry-Perot interferometer (FFPI) configuration have been adapted for use in the turbomachinery environment.To ensure the survival of the FFPI sensors at high temperatures, two techniques for coating the fibers with metal have been developed: electroplating and vacuum deposition. Coated sensors have subsequently been embedded in aluminum and brass alloys. Experiments on a small Sargent Welch turbine engine have shown the high sensitivity of embedded FFPI strain sensors to vibration in rolling bearings. Data have been collected in both the time and frequency domain. A new accelerometer design in which a metal-coated fiber containing the FFPI element is soldered directly to a diaphragm in a stainless steel housing shows response similar to a piezoelectric accelerometer in shaker table tests. The high sensitivity of the FFPI accelerometer has been demonstrated in field tests in a Solar Centaur turbine engine, and the design has survived temperatures > 500°C in a test oven. A magnetometer with a physical configuration similar to that of the accelerometer has been used to measure the distance from the sensor head to a rotating shaft made of ferromagnetic material. This device, which functions as a proximity probe, has been used to monitor shaft rotation rate (keyphasor application) and as a shaft thrust position sensor. These results indicate the potential for performing critical measurements in turbine engines with FFPI sensors. They can measure acceleration, distance (proximity), strain (as it relates to bearing defect diagnosis), and gas pressure, and can operate at higher temperatures than conventional transducers.
Benefit: The results of this research program indicate the potential for performing critical measurements in turbine engines with FFPI sensors. They can measure acceleration, distance (proximity), strain (as it relates to bearing defect diagnosis), and gas pressure, and can operate at higher temperatures than conventional transducers with comparable measurement capability.
FFPI Industries, Inc. (FIBER Fabry-Perot Interferometer)
Need: Fiber optic sensors have been under development in industrial and government laboratories around the world for over a decade. The commercial market for fiber sensors for measuring parameters such as temperature, displacement, and liquid level is now estimated to exceed $100 M/year. Aside from the commercial interest, the U. S. Department of Defense has vigorously pursued the development of fiber gyroscopes and hydrophones. In spite of the high level of research and development activity, however, until recently fiber sensors had not been successfully applied in high-temperature engine environments.
Result: The goal of Project PR-240-9416 is to develop and test high-temperature fiber optic sensors and show that they are suitable for monitoring vibration and other instabilities in gas turbine engines. The underlying technology developed during the course of PRCI projects PR- 219-9120 and PR-219-9225 during 1991-94 serves as the foundation for PR-240-9416. Transducers with the fiber optic Fabry-Perot interferometer (FFPI) configuration have been adapted for use in the turbomachinery environment.To ensure the survival of the FFPI sensors at high temperatures, two techniques for coating the fibers with metal have been developed: electroplating and vacuum deposition. Coated sensors have subsequently been embedded in aluminum and brass alloys. Experiments on a small Sargent Welch turbine engine have shown the high sensitivity of embedded FFPI strain sensors to vibration in rolling bearings. Data have been collected in both the time and frequency domain. A new accelerometer design in which a metal-coated fiber containing the FFPI element is soldered directly to a diaphragm in a stainless steel housing shows response similar to a piezoelectric accelerometer in shaker table tests. The high sensitivity of the FFPI accelerometer has been demonstrated in field tests in a Solar Centaur turbine engine, and the design has survived temperatures > 500°C in a test oven. A magnetometer with a physical configuration similar to that of the accelerometer has been used to measure the distance from the sensor head to a rotating shaft made of ferromagnetic material. This device, which functions as a proximity probe, has been used to monitor shaft rotation rate (keyphasor application) and as a shaft thrust position sensor. These results indicate the potential for performing critical measurements in turbine engines with FFPI sensors. They can measure acceleration, distance (proximity), strain (as it relates to bearing defect diagnosis), and gas pressure, and can operate at higher temperatures than conventional transducers.
Benefit: The results of this research program indicate the potential for performing critical measurements in turbine engines with FFPI sensors. They can measure acceleration, distance (proximity), strain (as it relates to bearing defect diagnosis), and gas pressure, and can operate at higher temperatures than conventional transducers with comparable measurement capability.
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