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SME EM920117
- Design And Rapid-Cycle Processing Of A Thermoplastic Composite Athletic Knee Brace
- standard by Society of Manufacturing Engineers, 06/01/1992
- Publisher: SME
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DESIGNING FOR MANUFACTURABILITY (DFM) HAS OFTEN BEEN OVERLOOKED AS A GOAL IN THE DEVELOPMENT OF THERMOPLASTIC COMPOSITE PROTOTYPES. MORE CONCERN HAS BEEN PLACED ON ACHIEVING A DESIGN PRINCIPLE THAN ON ASSURING THAT A DESIGN CAN OFFER HIGH-VOLUME MANUFACTURING EFFICIENCIES. THE DESIGN OF THE THERMOPLASTIC COMPOSITE ATHLETIC KNEE BRACE, HOWEVER, HAD A MAIN GOAL OF RAPID-CYCLE PROCESSING. THIS WAS ACCOMPLISHED BY COMPARING MATERIAL CANDIDATES, LAMINATE STRUCTURES, RAPID-CYCLE PROCESSING METHODOLOGIES AND THE FULL UTILIZATION OF FACILITIES (I.E., EQUIPMENT, LABOR, PLANT LAYOUT). THERMOPLASTIC COMPOSITE SANDWICH STRUCTURES WERE CHOSEN AS A BASELINE STRUCTURE DUE TO THEIR INHERENT SPECIFIC STRUCTURAL PROPERTIES. THERMOFORMING WAS CHOSEN AS THE RAPID-CYCLE PROCESSING METHOD. A NUMBER OF CANDIDATE MATERIALS AND LAMINATE STRUCTURES WERE INVESTIGATED AND AN OPTIMAL DESIGN BASED ON THERMOFORMING D